How to Change Handlebars on a Dirt Bike

Learn how to change handlebars on a dirt bike with our step-by-step guide. We'll walk you through the process to make sure you get it right!

changing dirt bike handlebars

They say, 'A smooth ride starts with a steady grip.' And if you're looking to improve your dirt bike's handlebars, you've come to the right place.

Changing handlebars may seem like a daunting task, but fear not, for we have the step-by-step guide to help you conquer this endeavor.

From removing the old bars to installing the new ones, we'll walk you through each stage, ensuring that you have the confidence and know-how to tackle this project head-on.

So, grab your toolbox and prepare to elevate your riding experience to new heights.

Key Takeaways

  • Use the necessary tools, such as an 8 t-handle and a 10 t-handle, for removing and installing the handlebars.
  • Apply Lucas Oil assembly lube to ensure smooth movement on the throttle side of the new handlebars.
  • Align the bars using marks for your preferred position and tighten the front and backside of the bar mount.
  • Experiment with different handlebar positions and grip positions to find the optimal control and comfort for your riding style.

Tools Needed for Handlebar Replacement

To successfully replace the handlebars on your dirt bike, you'll need a specific set of tools. First and foremost, you'll need an 8 t-handle to remove the controls and let them hang. This tool will allow you to easily access the necessary components without causing any damage. Additionally, you may need to cut off any electrical tape that's fastening the kill switch wire. This will ensure that you can safely disconnect and reconnect the wire during the handlebar replacement process.

Another crucial tool that you'll need is Lucas Oil assembly lube. This lubricant should be applied to the throttle side of the new handlebars. It will help to ensure smooth movement and prevent any potential friction in the future. Once the lube is applied, you can push the throttle tube all the way on and tighten it securely.

Lastly, you'll need a bar pad cover and a bar pad. These accessories not only provide added protection, but they also give your dirt bike a stylish look. When installing them, make sure to put the bar pad cover on first, followed by the bar pad. This will ensure a secure fit and prevent any slippage during your rides.

Removing the Old Handlebars

Now that you have gathered the necessary tools for handlebar replacement, it's time to move on to removing the old handlebars. Follow these steps to liberate your dirt bike from its outdated handlebars:

  1. Cut off the zip tie that secures the bar pad and remove the bar pad. This will give you access to the handlebars.
  2. Use an 8 t-handle to remove the controls from the handlebars. Let them hang freely for now. This will make it easier to remove the handlebars later.
  3. Loosen the throttle tube to prepare for bar removal. Take extra care when removing the kill switch, ensuring that you don't lose any clips. Cut off any electrical tape that may be fastening the kill switch wire. Use a 10 t-handle to loosen the bars.
  4. Pull out the top bar mount to fully remove the old handlebars. Set them aside for later inspection or disposal.

Installing the New Handlebars

To properly install the new handlebars, follow these steps to ensure a secure and comfortable fit on your dirt bike.

  1. Begin by applying Lucas Oil assembly lube to the throttle side of the new bars. This will provide lubrication and prevent any binding.
  2. Next, put the throttle tube on first before setting the bars in the bar mount. Make sure it's properly aligned and slides smoothly. Use the marks on the bars to help set them according to your preference.
  3. This will ensure that the bars are positioned correctly for your riding style and comfort.
  4. Once the bars are in place, tighten the front of the bar mount first, followed by the backside. This will help evenly distribute the pressure and ensure a secure fit.
  5. Finally, adjust the grip position depending on the type of grip being used. This step is important for optimal control and comfort while riding.

Adjusting the Handlebar Position

After successfully installing the new handlebars on your dirt bike, it's important to properly adjust the handlebar position to ensure optimal control and comfort while riding. Adjusting the handlebar position involves several steps:

  1. Reattach the controls: Start by reattaching the controls, including the throttle tube, front brake, and clutch lever, to the new handlebars. Make sure they're securely fastened and aligned correctly.
  2. Set the handlebar position: Adjust the handlebars to your preferred position in the bar mount. This will depend on your riding style and personal preference. Experiment with different positions to find the one that offers the best control and comfort.
  3. Fine-tune the grip position: Once the handlebars are in the desired position, adjust the grip position to suit your hand placement. This will ensure a comfortable and secure grip while riding.

Remember to also reattach the kill switch and fasten the cable using electrical tape for a neater look. Take your time to make precise adjustments, as the handlebar position can greatly impact your riding experience.

Once you have adjusted the handlebar position to your satisfaction, you're ready to hit the trails with confidence and freedom.

Testing the New Handlebars

To ensure the proper functionality of the new handlebars, it is crucial to thoroughly test them before taking your dirt bike for a ride. Testing the new handlebars involves checking their alignment, stability, and comfort. Start by sitting on the bike and gripping the handlebars firmly. Make sure they feel comfortable and natural in your hands. Next, move the handlebars from side to side to check for any excessive play or looseness. The handlebars should move smoothly without any wobbling or shaking.

To further assess the stability of the new handlebars, perform a series of maneuvers such as quick turns, jumps, and wheelies. Pay close attention to how the handlebars respond to these actions. They should provide precise control and responsiveness, allowing you to maneuver the bike with ease.

In addition to stability, it is important to evaluate the alignment of the handlebars. Sit on the bike and look down the handlebars from the front. They should be perfectly straight, without any noticeable bends or misalignment. This ensures that your steering inputs are accurate and consistent.

Finally, assess the overall comfort of the new handlebars during your test ride. Pay attention to any discomfort or fatigue in your hands, wrists, or arms. If necessary, make adjustments to the grip position or consider adding additional padding for enhanced comfort.

By thoroughly testing the new handlebars, you can ensure that they meet your riding needs and provide a safe and enjoyable experience on your dirt bike.

Testing the New Handlebars
Comfort Stability Alignment
Grip feels comfortable and natural No excessive play or looseness Handlebars are perfectly straight
Precise control and responsiveness Smooth and stable during maneuvers Steering inputs are accurate
No discomfort or fatigue during the ride Enhanced comfort with adjustments if needed

Conclusion

In conclusion, changing handlebars on a dirt bike may seem like a complex task, but with the right tools and instructions, it can be easily accomplished.

While some may be concerned about the technical aspects involved, following the step-by-step process outlined in this article will ensure a successful handlebar replacement.

By taking the time to properly remove and install the new bars, adjusting the position to suit the rider's preference, and testing them, you can enhance your dirt bike riding experience.

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