If you're looking to make your dirt bike chain a bit more compact, there's a way to do it without completely replacing it. You might say it's like giving your chain a little trim.
And while it may sound like a simple task, there are a few steps you need to take and tools you'll need to have on hand.
So, let's get started and see how you can give your dirt bike chain a shorter, yet still reliable, look.
Key Takeaways
- Use the right tools: Make sure you have a chain breaker tool, chain press tool, pliers, vice grips, and safety goggles to safely remove and reassemble the chain.
- Measure and cut carefully: Measure the new chain against the old one and use a chain breaker tool to remove excess links. Double-check the measurements before cutting the chain cleanly and evenly.
- Reconnect with a master link: Align the chain ends perfectly and use a master link for easy installation and removal. Verify the direction of the master link and use a chain press tool to securely press it onto the chain.
- Adjust chain tension: Loosen the rear axle nut, use chain adjusters to achieve the correct tension, and aim for a slight amount of slack in the chain. Tighten the rear axle nut to manufacturer's specifications and check for smooth movement of the chain.
Tools Required
To effectively shorten a dirt bike chain, you'll need several essential tools.
These tools are necessary to ensure a smooth and efficient process.
The first tool you'll need is a chain breaker tool. This tool is designed specifically for removing links from the chain. It allows you to easily break the chain at the desired location.
The second tool you'll need is a chain press tool. This tool is used to press on the master links after the chain has been shortened. It ensures that the links are securely fastened together.
Pliers are also essential for handling the O-rings on the chain. They allow you to easily manipulate the O-rings without damaging them.
Vice grips are another important tool that's used to secure the chain during sizing. They hold the chain in place while you determine the correct length.
Lastly, safety goggles are crucial for eye protection while working with the chain. They shield your eyes from any flying debris or particles.
Removing the Chain
After gathering the necessary tools, the first step in the process of removing the dirt bike chain is to use the chain breaker tool to push out the pins and remove the links. Carefully apply pressure to push out the pins without damaging the chain. It is important to be cautious and avoid putting too much force on the chain, as this can result in damage.
To make the removal process easier, you can consider grinding down the tops of the links. However, it is crucial to exercise caution to prevent any damage to the chain. Once the links have been removed, make sure that all necessary links are taken out in order to achieve the desired size.
Here is a visual representation of the steps involved in removing the chain:
| Step | Action |
|---|---|
| 1 | Gather necessary tools |
| 2 | Use chain breaker tool to push out pins |
| 3 | Remove links |
| 4 | Grind down link tops (optional) |
| 5 | Ensure all necessary links are removed |
After following these steps and removing the links, the chain can be easily taken off the bike. Remember, if you need to adjust the chain length again in the future, you can always go back to this process.
Measuring and Cutting the Chain
When measuring and cutting the chain, it's essential to accurately determine the required length by comparing it to the old chain. Here are the steps to follow:
- Measure the new chain against the old chain: Place the new chain next to the old one and align them. Ensure that both chains have the same number of links. This will help you determine the correct length needed for your dirt bike.
- Use a chain breaker tool: Once you have determined the required length, use a chain breaker tool to remove the excess links from the new chain. Follow the instructions provided with the tool to safely and efficiently break the chain.
- Ensure proper alignment and tension: Before cutting the chain, make sure it's properly aligned with the sprockets and tensioned correctly. This will prevent any issues with the bike's performance and ensure a smooth ride.
- Double-check the measurements and cut cleanly: Take a final look at the measurements to ensure accuracy. Then, using a suitable cutting tool, cut the chain cleanly and evenly at the desired length. This will ensure a precise fit and prevent any problems during installation.
Reconnecting the Chain
With the chain now cut to the appropriate length, the next step is to ensure a secure reconnection by aligning the chain ends perfectly. To achieve this, you'll need to use a master link, which is a special type of link designed for easy chain installation and removal. Before reconnecting the chain, make sure the master link is facing the correct direction. The master link typically has an arrow on it, indicating the direction in which it should be installed.
To reconnect the chain, you'll need a chain press tool. This tool is used to press the master link onto the chain, ensuring a tight and secure connection. Place the chain ends into the chain press tool, aligning them with the pins on the master link. Slowly and evenly apply pressure to the tool until the master link is fully seated.
It's crucial to verify that the master link is securely in place before riding the bike.
Adjusting Chain Tension
To adjust the tension of the chain, you'll need to loosen the rear axle nut to allow the wheel to move. Once the nut is loosened, you can use the chain adjusters to achieve the correct tension. These adjusters are typically located on either side of the swingarm and can be turned clockwise or counterclockwise to move the rear wheel forward or backward.
To ensure the correct tension, it's important to check the chain at the midpoint between the sprockets. Press down on the chain with your finger and thumb to gauge its tightness. Ideally, you want the chain to have a slight amount of slack, but it shouldn't be too loose or too tight.
Once you have achieved the desired tension, tighten the rear axle nut to secure the wheel in place. Be sure to use a torque wrench to ensure that the nut is tightened to the manufacturer's specifications.
After adjusting the tension, it's crucial to check that the chain moves smoothly without binding. Rotate the wheel by hand to confirm that the chain moves freely and doesn't catch on any part of the bike.
Conclusion
In conclusion, shortening a dirt bike chain requires the use of specialized tools and careful precision. By following the steps outlined and utilizing the chain breaker and press tools, you can achieve the desired length without damaging the chain.
Remember to measure and cut the chain accurately, and take precautions not to press the master link too far to avoid O-ring damage. Properly securing the chain is crucial for optimal performance and longevity.
So, gear up and get ready for a smooth ride!
